What Is a Swaging Machine?

Swaging machine is a tool used in manufacturing to change the shape of workpieces. The process involves forcing the piece through a die that is then closed to form the desired shape. A variety of different types of swaging machines exist, with capacities ranging from low-volume, hand-operated devices used for service level / piece work requirements to larger, fully automated hose assembly systems. Swaging machines are based on an ancient swaging forging technique that uses compressive forces to alter the shape of a metal workpiece. The term “swage” is derived from the Old French word for “to forge.”

A common application of swaging is securing terminal and joint fittings onto steel ropes and electrical cables. This is done by deforming a ferrule or lug onto the cable or rope core. It also provides a stronger and more secure connection than simply threading the fitting into the wire, especially when exposed to the elements.

In tube swaging, the diameter of the tube can be controlled and modified by utilizing shaped mandrels, which can be placed inside the workpiece tube or on the end of a rod that is inserted into the swager. This allows swaging of internal diameter tubes, which are typically used in applications such as recreational ropes course cables and sailing rigging.

The swaging machines are available with either stationary or rotating dies, depending on the specific needs of the user. Stationary swaging machines offer greater flexibility because they can easily manufacture any type of cross-section other than a perfect circle. This allows the machines to be used for swaging a range of MS type terminals onto standard galvanized or stainless steel cables, as well as marine-industrial terminals.

Rotary swaging machines are based on the same principles as stationary swagers, with the difference being that the dies and hammers rotate. The rotation of the hammers and dies causes them to compress or close on the workpiece. These machines are more suitable for high-volume swaging of hose assemblies, since the rotation of the hammers and dies makes the process extremely efficient.

It’s important that swaging machines be maintained and kept in good working condition. This is because the wear parts that experience the most stress during swaging are those that contact the workpiece, such as the dies and the hammers. These parts should be inspected regularly and replaced when needed to guarantee accurate, quality swaging. Keeping the wear parts in good condition will reduce the need for replacements and help to extend the life of the swager. In addition, a properly functioning machine will help to reduce the time and labor that is required to perform swaging operations. This can help to save money in the long run by lowering production costs. In turn, this will increase profitability for the business that uses swaging. This is particularly true if the business can rely on a consistent quality of work produced by the machine. This can be achieved by maintaining the appropriate swager settings and adjusting them as necessary. Swaging machine

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